Last September, we took the first prototype of the Gramercy Tools Treadle Lathe for a public outing to the Handworks show in Amana. It was a smashing success - but only a step in the project's development. After one dramatic breakage and lots of user feedback, we went back to Brooklyn with tons of ideas for the second prototype - and more importantly, the road towards production.
This is the first folding treadle lathe ever made. Here is a quick slide show going from folded to assembled.
The actual lathe is pretty light and aluminum, but the flywheel is cast iron and very heavy by design. That does make the lathe a little harder to start, especially when you are first learning, but once you get used to it, the heavy flywheel lets you power through real work.
The first prototype had a welded frame, but all the hinges and accoutrements were bolted on. This added a lot of wobble, which we needed to address. In addition, the forces upon the treadle bar that connected the power drive to the crank and the flywheel were way higher than we had initially thought, leading to a break at the Handworks show. Fortunately we got it welded together at the show so we could continue using the lathe, and the welded treadle was a massive improvement over the original bolted version. We saw that the power transmission over a solid weld was much better - so much better that we decided to make the next version entirely welded. Welding is actually the reason it has taken so long to get to this point of the second prototype. In order to weld, we needed to redesign a bunch of parts; learn how to weld aluminum; and then set up a vented area for the actual welding in our rather packed shop. Fortunately we already had a large vented area over the heat-treat department, so we put all our heat-treat kilns on wheels and moved them out of the way. Then we ran a 220 line for our newly acquired welder, and got proper screens to shield the rest of the shop. That took much longer than we hoped, but the end results are (1) we can produce nice clean welds and (2) the entire design is actually changed for the better.
The weight of the cast iron tool rest and tailstock was also a problem for folding. So this version has both an aluminum tool rest and tailstock. We are liking these fabricated versions. Production will have cast aluminum tailstock, toolrest, and headstock.
We did other stuff as you would expect with a project of this size. There are still a few odd and ends that need final approval, but the big news is that the flywheel and pulley castings have been approved for production, so we are going forward on that. Other casting and parts we hope to get moving this week or next.
Once we have prototype production parts, we will open up pre-orders.
The first prototype that we took to Amana has been taken apart to enable this second prototype. We hope to have the third and final prototype as soon as production parts start showing up.
Jeff,
You might have missed this in the blog but we are the ones making it. I definitely want to offer a scroll saw attachment and while plans for them are readily available, I don't think we will be able to sit down and design one until after the main unit gets out the door. We also have ideas for other attachments.
Bob - Depends. All the aluminum is our design but the belt is a custom length from a belt maker - standard stuff. And of course the bearing and fittings are all off the shelf.
Clay - Yes - the treadle moves everywhere - that's a very important feature if you want to have a bed as long as ours. You always have to be able to turn in a comfortable position. Not to mention I am left handed and footed so what is comfortable for me might not be for you.
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You might have missed this in the blog but we are the ones making it. I definitely want to offer a scroll saw attachment and while plans for them are readily available, I don't think we will be able to sit down and design one until after the main unit gets out the door. We also have ideas for other attachments.
Bob - Depends. All the aluminum is our design but the belt is a custom length from a belt maker - standard stuff. And of course the bearing and fittings are all off the shelf.
Clay - Yes - the treadle moves everywhere - that's a very important feature if you want to have a bed as long as ours. You always have to be able to turn in a comfortable position. Not to mention I am left handed and footed so what is comfortable for me might not be for you.